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93Food Manufacturing

Harvest Foods Manufacturing

A production and quality system that scaled a food manufacturer without scaling QC staff.

70%
QC time saved
3x
Production scaled
95%
First-pass yield
Growth trajectory — Production scaled
Before: 1.0xAfter: 3x
01The Challenge

A food manufacturer with growing demand but manual quality control, paper-based batch records, and no real-time production visibility. Compliance audits were stressful, and scaling production meant scaling QC inspectors.

02The Solution

Built a manufacturing operations platform with AI-powered quality inspection, digital batch records, real-time production tracking, and automated compliance documentation.

03The Outcome

QC inspection time dropped 70%, compliance audit prep went from weeks to days, and production scaled 3x without adding QC staff.

04What we built

We built a manufacturing operations platform with AI-powered quality inspection that used computer vision to detect defects on the production line in real time. Digital batch records replaced paper, with automated data capture from sensors and equipment. Real-time production tracking gave visibility into every line, every shift, every batch. Automated compliance documentation generated FDA-ready reports instantly, and predictive maintenance alerts prevented unplanned downtime.

AI-powered computer vision quality inspection
Digital batch records with sensor integration
Real-time production line tracking
Automated FDA compliance documentation
Predictive maintenance alerts
05Build sequence
01
Week 1-3: Manufacturing & compliance audit
02
Week 4-7: Platform & AI inspection build
03
Week 8-11: Batch records & tracking
04
Week 12-16: Compliance & rollout
Total timeline16 weeks

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