CircuitBoard Industries
A quality and traceability system that turned electronics manufacturing into a zero-defect operation.
An electronics manufacturer with 4% defect rates, no component traceability, and manual testing. Rework costs were eating margins, and a single quality escape could cost millions in recalls.
Built a quality and traceability platform with AI-powered defect detection, component-level traceability, automated testing, and real-time SPC that drove defects to near zero.
Defect rate dropped from 4% to 0.3%, rework costs dropped 85%, and the manufacturer landed aerospace and medical contracts requiring full traceability.
We built a quality and traceability platform with AI-powered defect detection using computer vision at every production stage. Component-level traceability tracked every part from supplier to finished product, enabling targeted recalls instead of blanket recalls. Automated testing replaced manual processes, with results fed into real-time statistical process control. A supplier quality dashboard tracked defect rates by component and supplier, and compliance documentation was generated automatically.
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